Reliable Hydraulic Cylinder Repair Service

Hydraulic systems can be found in a number of places. Motor vehicles have braking systems that use hydraulic systems. Tipper tricks also have hydraulic lift kits. Almost every factory also has hydraulic systems. They are popular because they can produce immense power with little input. These systems have several key components, the main ones being the; hydraulic fluid, hydraulic pump, hydraulic cylinder, valves and plumbing.

Hydraulic cylinders can develop a wide range of problems, some of which are minor while others are serious. For instance, a broken piston rod is a serious problem while damaged seals can be considered minor issues that can easily be fixed through seal replacement. When you need hydraulic cylinder repair services, you should look for the best service provider. Below are key factors to consider during the search:

i) Experience

Only firms that have a lot of experience fixing hydraulic cylinders should be accorded any special consideration. You want to hire a firm that has been fixing different types of hydraulic cylinders in different types of hydraulic power systems. The ideal firm must have also been in the industry for several years, so be sure to compare them before making a decision. You can always expect quality services when you hire the most experienced service provider.

ii) Reputation

The best hydraulic cylinder repair firms usually have a great reputation in the industry. This is because they have fixed many cylinders effectively in the past, so they have many glowing reviews from previous clients as well as high ratings. When looking for a service provider, therefore, it is crucial you take time to read about the reputation of different service providers. This will help you to pick the right firm.

iii) Cost

The service providers on your list are going to quote different rates to fix your cylinder. Since you are looking for affordable services, be sure to compare the rates charged by the firms on your list. Simply ask them for their estimates and do a comparison before you commit yourself. Since there is a lot of competition in the industry, most firms usually quote competitive rates.

Only hydraulic cylinder repair firms with guarantees and assurances should be given any consideration. This is because you do not want to expose yourself to a lot of unnecessary risks. You also want to be sure that you are going to get value for money. Be sure to watch out for firms with customer satisfaction guarantees.

Effective Hydraulic Cylinder Repair Service

Hydraulic systems usually have a reservoir, pump, fluid lines, cylinder and valves among other things. Each of these components is important, but the hydraulic cylinder is a key component as it converts fluid pressure into a linear force. There are many types of cylinders in existence. For instance, there is the telescopic hydraulic cylinder, like the one on hydraulic cranes and tipper trucks. There is also the single acting and double acting hydraulic cylinders. Whichever type of cylinders you have in your hydraulic system, be sure to look for reliable hydraulic cylinder repair when you encounter a problem with your system.

There are many technicians who can fix damaged cylinders. Since they may all claim to be the best, and you want to weed out quacks, be sure to make a list of qualified technicians who are also well-equipped to handle the job. From that list, you can narrow down the search by looking at the following:

i) Experience

There are three ways of measuring the amount of experience a technician has. First, you can check the number of years they have been fixing hydraulic cylinders. Secondly, you can check the types of hydraulic systems they have been fixing over the years. Lastly, you can check the types and number of clients they have been working with. After your assessment, be sure to give priority to the most experienced service providers as they are likely to get the job done properly.

ii) Reputation

In mechanical engineering, the best technicians usually have a great reputation in the industry. They even get recommendations from other engineers when a complex repair job is presented to them. For this reason, it is recommended you read reviews from both customers and industry expects, check how different engineers have been rated and ranked by stakeholders, and read testimonials before making a decision. This will help you pick a trusted, reliable and competent hydraulic cylinder repair expert.

iii) Repair Costs

The cost of repairing your damaged cylinders will depend on a variety of factors. The problem at hand, whether minor or major, will affect the cost. Secondly, your choice of service provider will determine the cost of repairs. After all, some firms usually charge a premium while others charge reasonable rates. For this reason, be sure to do a cost comparison before making your decision. Most service providers are nowadays more willing to offer free quotes than before.

Regardless of the service provider you pick, it is crucial you ask for guarantees. The ideal contractor should also offer a warranty on both the workmanship and parts replaced.

Hydraulic Cylinder Repair: A Guide To Sizing The Hydraulic Fitting Thread

Industrial equipment have a wide range of components and fittings. Hydraulic systems, for instance, are fitted with different types of fittings and adapters with varying thread forms and sealing methods. So, before you do any kind of hydraulic cylinder repair, you have to get the size of the different parts right.

Normally, hydraulic fittings are differentiated by their threads. You have to know what thread your hydraulic fitting uses so that you can buy a similar one as a replacement. If you don’t get the size right, the thread may break during the installation and this may compromise the performance of your hydraulic system. The hydraulic seal may not hold the fluid pressure and this contributes to the leakage of the hydraulic fluid. On the flip side, a properly identifying thread can go a long way in helping you maintain safe and productive operations.

But before you determine the size of the thread, you first need to know the type.

Types of Thread

The commonest hydraulic threads:

• British Standard Pipe (BSP) thread: The thread seals using an O-ring and popular for metal-metal angles.

• Metric Thread: This thread also comes with an O-ring and has a seal angle that is 240.

• Joint Industry Council (JIC) thread: This thread is used to seal metal surfaces and has a seal angle that is 370.

• O-Ring Face Seal (ORFC): This thread uses the O-ring mechanism to build a hose assembly.

Sizing Guide

Once you know what type of threads to use for your hydraulic fittings, the remaining thing is to get the size correct. You should follow these simple steps:

• Identify if it’s parallel or tapered: You can do this through a visual examination. A tapered hydraulic thread is small in diameter at the end while a parallel hydraulic thread is the same diameter from end to end.

• Identify the thread’s pitch: You can use a pitch gauge to determine the thread’s pitch. The pitch for a Metric Thread, for example, can be 1.0, 1.5. or 2.0 while that of a BPS thread can be 11, 14, or 19.

• Determine the perfect size of the thread: Once you have the pitch right and you know if the thread is tapered or parallel, you just need to use a caliper to determine its perfect size.

Final Thoughts

With the above hydraulic cylinder repair guide, it’s easy to replace your hydraulic fittings since all you need is getting the thread size right. This ensures that you do the right replacement and are able to use the fitting for longer.